Innovative Assembly System
To deliver a pre-finished weatherboard we had to create an innovative assembly system that includes a unique fixing system, a weathertight concealed joint, and an improved corner jointing system.
The concealed fixing system uses an innovative engineered nylon bracket and an 8 gauge screw. The screws and brackets combine to offer better board to board assembly and installation whilst the 300mm spaced diamond fixing pattern, dramatically increases strength and wind resistance over existing nailed systems. It also eliminates any exposed penetration of the 120 micron finish ensuring that the finish retains its integrity.
The concealed vertical joint provides maximum flexibility without the risk. This solution protects against moisture ingress and uses two rear brackets on either side of the joint to provide stability and strength.
The corner joints provide a modern interpretation of a boxed corner. By transferrring the traditional design into 6061 aluminium we have improved the weathertightness and created a more elegant solution by reducing the section width by half.
Along with these key innovations we have also replaced other flashings with new designs after testing existing systems. The new flashings provide improved weathertightness and moisture management whilst creating a streamlined installation.
Another benefit of the new assembly system is the fact it has been designed for dissassembly. This is both environmentally sound, and provides a means to rectify any accidental wall damage of the life of the house.